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Sometimes we can stumble on awesome things in thrift stores but they can need little adjustments to fit in our home. A ceiling fan with too long blades can be the case. Or we are remodeling our home and suddenly the ceiling fan blades are dangerously close to the new furniture. Let’s see if we can find a solution for that!
Ceiling fan blades can be shortened by cutting them with a jigsaw. All the blades must be cut in exactly the same shape and size. After cutting it is recommended to balance the blades with a balance kit.
There is a lot of misguided information on the internet about this. I even saw someone recommending cutting the fan blades with a chainsaw while the fan is running!!?!?
While it is possible to cut the ceiling fan blades, it can be difficult to end up with perfectly balanced blades if you don’t know how to do it. Luckily we have written up a step by step guide on how to do it.
How to Shorten Ceiling Fan Blades
Lets dive little deeper in how to cut ceiling fan blades.
Things you will need:
|Tool||Qty||View on Amazon||Additional info|
|Screwdriver bit set||1||View|
|Jigsaw||1||View||Accepts both U and T-shank blades|
|Voltage tester||1||View||Optional(but recommended)|
|Sandpaper||1||View||80, 120, and 220 grit|
|Thread locker||1||View||Prevents loose screws in the future|
Switch Off Electricity
When working with things that are related to electricity make sure that you always switch off the electricity from the breaker box to avoid accidents.
To make sure that the right breaker is turned off, you can use a non-contact voltage tester(Amazon link). I really like this one since the sensitivity is adjustable. Most are either too sensitive and pick up signals from electrified wires that are closeby. And then others are too insensitive and won’t pick up signals from wires that have thick insulation.
An alternative way to make sure that the right breaker is turned off is to turn on the fan, and then turn off the breakers one by one, until the fan stops.
It is not recommended to use the wall switch to cut power to the ceiling fan. Someone could accidentally turn on the fan while you are removing the blades.
Remove Ceiling Fan Blades
When removing ceiling fan blades it is important not to bend or damage the shape or the screw holes, so take your time.
On most ceiling fans you can remove the blade holders first. This makes unscrewing the blades a lot easier as this is done from the underside of the fan. You can remove the fan center cover and see if this is possible.
If there are no screws visible from the underside of the fan, it is better to remove the fan from the ceiling and unscrew the blades on the ground.
Mark The Cutting Line
When you have removed all the blades it’s time to decide how much shorter you will make them. Keep in mind shortening them too much will make the fan speed too fast and it will be too loud.
- Lay one of the blades down on the work table
- Mark the length you want to cut off with a small dot in the middle of the blade
- Place another blade on top (This will act as a template)
- Align the top blade with the dot
- Align the sides so they are equal from both sides
- Mark the cut line
Now you have an exact replica of the blade tip marked down and ready to move on to aligning the blades on top of each other.
Align the Blades
When the cutting line is marked, the next step is to stack all the blades on top of each other and fasten them with the quick grip clamp. Make sure that the blade with the marked line is on top.
The most important thing is that all the blades are aligned 100%. The more precise you are the better the result will be. One clamp should be where the screw holes are and the other at about halfway mark. This is to avoid hitting it with the jigsaw.
I would also use one clamp to hold the vertical alignment of the blades on the cutting side if possible.
Just make sure that while cutting nothing can move.
If you have only one clamp you can use a long bolt to join all the blades through the mounting holes, and use the clamp in the middle to secure it to the worktable.
Cut The Ceiling Fan Blades
Now we are ready to cut.
Make sure that the jigsaw has the right blade for the material you are cutting, and that the blade is straight and sharp.
When using a dull or bent blade the cut will not be vertically straight. This means that the blade on the bottom of the stack will be different size than the one on the top.
It is also important not to force the jigsaw, just guide the blade along the marked line and the saw will move ahead on its own.
If the jigsaw won’t move ahead without applying a lot of pressure then most likely you have a dull, or incorrect blade for the material you are trying to cut.
In the required tools list we have a set of jigsaw blades. In there you will find a suitable blade for cutting wood, aluminum, or plastic.
Sand The Edges Of Ceiling Fan Blades
After you have removed the extra length, use sanding paper to finish the cut edges.
It depends on the material if you can get by just using sandpaper or you will need a power sander.
Reassemble The Blades
If you have a kitchen scale then it is a good idea to weigh the blades individually. This will make balancing them a much faster process.
Put some masking tape on the bottom side of the fan blades, then mark down the weight for each blade. Don’t skip this step, as it will be much more difficult to balance them when you don’t know which one is the heaviest.
After you have completed the steps outlined above it’s time to reattach the blades.
Blue Loctite is a good option.(Amazon link)
Now measure the distance between the blade and the ceiling. Repeat this with all the blades. This distance needs to be same on all of them. Otherwise it will be wobbly and impossible to balance the blades with weights.
If one of the blades is considerably higher or lower you can lightly bend the blade holder in the desired direction. (Before bending make sure that all screws are tight)
Use Balance Kit If Needed
Even when you did a perfect job cutting the blades, the ceiling fan blades might not have been ideally balanced before you started.
Then a ceiling fan balance kit can help you out. Since this is a DIY project and you like to be clever you can even use some coins and strong double-sided tape to balance your ceiling fan 🙂 Just make sure that you use a high quality tape otherwise you will have flying coins.
How To Balance Ceiling Fan
- Get a balancing kit (Amazon link)
- Use the plastic clip to find the lightest spot
- Glue the weight on the blade
Ceiling fan balancing kits come with one plastic clip plus up to 5 balancing weights.
As we discussed earlier, it is a good idea to weigh the blades when they are off the fan. If you did that, great! Then you know exactly which one you have to start with.
If you didn’t weigh them then you need to test them one by one to see which one needs help.
Start with the lightest blade and take the plastic clip and attach it to the middle of the blade (lengthwise).
Turn the fan on and inspect if it is better, if not move the clip inch by inch until the wobble is the smallest.
When you have found the place where the extra weight is needed clean the surface and glue the weight parallel with the clip.
If there is still some vibration then repeat this process with the next lightest blade.
Job well done, now its time to enjoy the nice breeze.
Consider the Noise
By shortening the blades on a ceiling fan there will be less air resistance on the blades. Consequently, the motor will run faster, and the faster the motor spins the more noise it generates.
For example, original blades are 52″ and spin at 200 revolutions per minute. By cutting them down to 48″ there is less air resistance, and the RPM increases to 300. This will generate considerably more noise.
Out Of Balance Ceiling Fan Blade
When enjoying your favorite book on the couch the last thing you want is a noisy and wobbly ceiling fan over your head. It is annoying and can also be dangerous, depending on how out of balance the blades are.
Everything that rotates must be in balance, whether it’s a motor, wheels on a car, or a ceiling fan blade. Otherwise, there will be vibration and excessive noise.
Since ceiling fan blades move quire fast, they need just a little difference in blade shape/weight/length to be out of balance. The chance of this happening when cutting down the fan blades is very high.
Think of it like this: Even the manufacturers of cheaper ceiling fans can’t produce fan blades that are perfectly balanced and quiet.
You need to make sure that the ceiling fan blade connection hole is in the center. All the blades have to be the same total weight, and the weight distribution along the blade must be identical as well.
Most ceiling fans come with a balance kit, in case you have lost your kit, you can easily buy a new one. (Amazon link) This might help you if you find yourself with a wobbling and out of balance fan.
Even if the extra sound and wobble do not bother you there is still another problem that can occur. The excess vibration is not good for the screws that are holding your ceiling fan up. After a while, they could loosen, and without warning, your ceiling fan could come crashing down.
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